A mini crusher plant is a small-scale crushing and screening facility used for aggregate production. These plants are utilized in various fields such as quarries, construction sites, and recycling projects. The production process consists of the following steps:

  1. Raw Material Supply:
    The production process begins with the supply of material to be crushed (stone, gravel, concrete waste, etc.). This material is usually loaded into the plant using an excavator or loader.

  2. Feeding:
    The raw material is transferred to the crusher in a controlled manner via a feeder (hopper or vibrating feeder).

  3. Primary Crushing:
    The material is sent to a primary crusher, such as a jaw crusher or impact crusher. At this stage, large pieces are reduced to smaller sizes.

  4. Screening:
    The crushed material is passed through vibrating screens to separate it into different sizes. The material of the desired size is separated as the final product, while larger pieces are sent for secondary crushing.

  5. Secondary Crushing (If Required):
    Secondary crushers (cone crusher or impact crusher) further reduce the material to finer sizes. This step is particularly necessary for producing fine aggregates.

  6. Stockpiling and Transportation:
    The final product is stored in stockpiles or directly loaded onto trucks for delivery to construction sites.

  7. Quality Control:
    The size and quality of the produced material are continuously monitored. This is crucial to ensure compliance with standards.