A mobile crushing, screening, and washing plant is a fully integrated system used for processing natural stone, rock, ores, construction waste, or recyclable materials on-site. The plant enables material to be crushed, screened, and washed directly at the source, eliminating the need for long-distance transportation and reducing processing time and costs.

Main Components:

  1. Jaw Crusher (Primary Crushing Unit): Performs the initial reduction of large stones. It crushes the raw materials into smaller, manageable sizes.

  2. Secondary Crusher: Further refines the material after primary crushing. Cone crushers and impact crushers are commonly used at this stage.

  3. Vibrating Screen: Classifies the crushed materials into different sizes—such as sand, gravel, or coarse aggregate—based on mesh configurations.

  4. Washing Unit: Removes dirt, clay, and fine particles. Clean aggregates are essential for producing high-quality concrete or asphalt.

  5. Spiral Washer or Washing Drum: Enhances cleaning by rotating the materials in water to dislodge impurities.

  6. Conveyor Belts: Facilitate continuous movement of material between units and toward the storage area.

  7. Mobile Chassis: All components are mounted on a wheeled or tracked chassis, allowing easy transport between job sites.

Application Areas:

  • Quarries

  • Construction and demolition sites

  • Road building and infrastructure projects

  • Concrete batching plants

  • Mining operations

  • Recycling of construction waste

Advantages:

  • Mobility: Easily relocatable to different terrains and job sites.

  • Quick Setup: Can be installed and start operation within hours.

  • Cost Efficiency: Reduces transportation and operational expenses.

  • Eco-Friendly: Promotes recycling and sustainable processing.

  • Flexibility: Can be customized for various project requirements.

  • Automation: Modern systems support remote control and monitoring through PLC-based systems.