A mobile crusher is a machine designed for crushing rocks, stones, and other hard materials at different sites. Unlike traditional stationary plants, mobile crushers are mounted on a chassis and can be transported from one job site to another with ease. Their flexibility and compact structure make them ideal for temporary operations and on-site material processing.

They include various components such as feeders, jaw or impact crushers, vibrating screens, and conveyor belts. Material is loaded into the feed hopper, then directed to the primary crusher where it is broken down into smaller pieces. These fragments are further refined in secondary crushers and finally classified into various sizes by screening units.

Mobile crushers are frequently used in construction, mining, demolition, roadwork, and infrastructure development. They reduce transportation costs by enabling material to be processed directly at the source.

What is a Stationary Crusher, What Is It Used For, How Does It Work, Where Is It Used

A stationary crusher is a fixed facility designed for high-capacity crushing operations. It is permanently installed on concrete foundations and operates continuously. These plants are ideal for long-term projects requiring large-scale material processing.

Raw material is fed into the system and processed through multiple stages of crushing and screening. Stationary plants are powered by electricity and often integrated with automation systems for efficient operation.

These crushers are widely used in large-scale quarries, cement plants, aggregate production facilities, mining operations, and heavy industrial applications.

Differences Between Mobile and Stationary Crushers

  • Mobile crushers can be relocated; stationary crushers are fixed installations.

  • Mobile units suit small to medium-scale projects; stationary units are designed for high-volume production.

  • Setup time for mobile crushers is short; stationary plants require infrastructure development.

  • Mobile crushers often use diesel engines; stationary units are powered by electricity.

  • Mobile crushers allow on-site processing; stationary ones are suitable for centralized facilities.

What Are Crusher Tracks, What Are They Used For, How Do They Work, Where Are They Used

Crusher tracks refer to the track-based undercarriage system used in crawler-type mobile crushers. This system enables the crusher to move over rough terrain, inclines, muddy surfaces, and other challenging ground conditions where wheeled systems may struggle.

These tracks are driven by hydraulic motors, allowing the machine to move forward, backward, and rotate on its axis. Built from durable steel, the tracks provide stability, traction, and weight distribution across a broader surface area, reducing ground pressure.

Track systems are essential for job sites in mountainous regions, quarries, remote construction zones, mining fields, and floodplains. They enhance the mobility and field efficiency of the crusher, especially where traditional transport or infrastructure does not exist.